AutoVision
Configure the inspection environment
Combine cameras, lighting, mounting structures and on-site computing. Review modular additions at existing inspection points or enclosed configurations to suit the line.
THE HARDWARE
AutoVision
AI fabric inspection hardware configured for your material and line. AutoVision cameras, lighting and on-site computing work with AutoBrics to connect detection, review and per-roll records.
What It Does
See, detect and record.
AutoVision captures images; AutoBrics connects detection and operator review. Results are recorded in per-roll reports. The working prototype demonstrates inspection on plain, single-color nonwovens.
AutoBrics
Finds defects right away
Display potential defects and positions during inspection. Operators enlarge candidate images and review them with inspection records.
AutoCertificate
Review through records
Organize per-roll defect images, positions and 4-Point scores into quality records. Confirm criteria and report items for the material and buyer requirements.
AutoVision
Two configurations for your line.
Add modules at an existing inspection point or build the inspection area inside an enclosure. Both configurations work with AutoBrics software.
Modular
Add cameras, lenses, lighting and mounts to an existing inspection point. Place the on-site computer in a protected location and review results on a touchscreen.
Inspection point
Camera · lighting
Flat material
Encoder · capture synchronized with material movement
Protected inspection computer · operator display
Enclosed
Lighting and the inspection surface are arranged inside an enclosure. The scope of material transport and winding equipment is agreed separately for the site.
Inspection point
Camera · lighting
Flat material
Encoder · capture synchronized with material movement
Protected inspection computer · operator display
- Existing line
- Added inspection module
Installation concept only. Camera quantity, layout, enclosure and installation position are determined after material and site review.
Both configurations use AutoBrics to connect inspection → operator review → per-roll reports.
Clear scope for equipment and software.
Equipment, installation, software and support are proposed separately. Software is available by subscription or perpetual license, with optional maintenance. Pricing and scope are detailed in the proposal.
Specifications
Configuration and inspection conditions
Review surface, width, speed, target defect size and installation space together. Specifications and supply scope for modular or enclosed configurations are defined for the line.
Cameras and lighting
- Cameras
- Type, quantity and lenses selected for material width and inspection goals
- Inspection coverage
- Review surface, width, speed and target defect size together
- Lighting
- Review lighting and shielding for the material and environment
- Camera placement
- Distance and height determined by material path and imaging conditions
Inspection conditions
- Inspection speed
- Determined after reviewing material, inspection goals and line operation
- Current demonstration material
- Detection, review and per-roll reporting on plain, single-color nonwovens
- Data to prepare
- Agree configuration and review needs after checking samples and goals
- Grading
- Automatic 4-Point scoring; criteria confirmed for material and buyer needs
Hardware configuration and installation
- Modular addition
- Add cameras, lighting, mounts and on-site computing at existing inspection points
- Enclosed configuration
- Build an enclosed inspection environment and adjust the material path and workflow
- Material transport and winding
- Separately agree use of existing equipment and supply of additional equipment
- Unit dimensions and footprint
- Configuration dimensions finalized for material width and available space
- On-site computing and screens
- Cameras, lenses, lighting and capture synchronization with material movement are considered together. The on-site computer handles capture control, AI inspection and local storage; details are confirmed for the line.
- Status display
- Power · Run · Alarm lights, inspection window
How It Detects
It learns normal fabric, not defects.
Use normal material as a reference to identify differences as potential defects. Operators review images with records; settings and validation for new materials are defined by surface and inspection goals.
Start from normal material
Identify potential defects relative to normal material. Review samples and inspection goals to determine preparation needs.
Review criteria for each material
Refer to validated material settings and compare the new material's surface, width, speed and inspection needs to agree the configuration work.
Records your inspector's judgment
Keep candidate defects and operator reviews together. Configuration and future model changes undergo validation and the agreed rollout procedure.
Examples of inspection goals by process
Knitting
- Broken loops · dropped stitches
- Needle lines
- Holes
- Foreign matter · stray yarn
Weaving
- Weft · warp faults
- Broken ends
- Uneven density
- Weaving marks
Dyeing
- Color migration
- Dye stains · bleeding
- Shade variation (between rolls · within a roll)
- Crease marks
These are examples of common defects by process. The working prototype is demonstrated on plain, single-color nonwovens; scope for your material is defined after reviewing goals and conditions.
What You Get
An inspection record for every single roll.
Review results on the floor screen and in per-roll records. Your factory receives three types of output.
Floor screen
See inspection status beside the line. Potential defects and positions are displayed for operators to review alongside inspection records.
Per-roll inspection report
Each roll has a defect map, inspection results and 4-Point scores. Assessment criteria are confirmed for the material and buyer's requirements.
Records for reviewing claims
When a quality issue arises, use the roll's inspection records and defect images to review what was observed at inspection.
AutoCertificate: review quality with buyers using the same inspection records
AutoCertificate organizes per-roll results and 4-Point scores into quality records. Confirm assessment criteria and report items for the material and buyer. The documents below are sample report templates.
Per-roll inspection records
Automatic 4-Point scoring
Create quality reports
Share and review records with buyers
Roll inspection report (roll detail) 
LOT summary report
Getting Started
Deployment in four steps.
Start by reviewing material and line conditions. Distinguish equipment, installation, software and support scope, then agree each stage's schedule and conditions.
Discuss requirements
Review material, line setup, current inspection and problems to solve.
Review material and line
Review surface, width, speed, target defects and installation space together.
Agree configuration and scope
Define hardware, installation, software, support, costs and schedule.
Install, train and accept
Install the agreed configuration, train operators and carry out acceptance checks.
Currently demonstrated scopeThe working prototype has demonstrated defect detection, operator review and per-roll reports on plain, single-color nonwovens.
On site
Inspection cameras and floor screen installed on a pulp line 
AutoVision installed at the entry of a fabric line 
Inside the box - fabric passing under the LED lighting
Frequently asked questions
AutoVision is inspection hardware comprising cameras, lighting, mounting structures and on-site computing. Used with AutoBrics, it is reviewed as a modular or enclosed configuration suited to the material and line.
Do I have to replace my current inspection machine?
A modular configuration can add cameras, lighting and computing at the existing inspection point. An enclosed setup is also possible. Existing equipment use, modifications and timing are agreed after reviewing material and line conditions.
Do I need to collect defect photos beforehand?
Potential defects are identified relative to normal material. Samples, configuration and validation needs are defined after reviewing surface and inspection goals.
Which fabrics and processes can it handle?
The working prototype demonstrates detection, operator review and per-roll reports on plain, single-color nonwovens. Other materials and processes are reviewed using samples, goals, width, speed and other conditions.
How do I receive the inspection results?
Results are available on the floor screen and per-roll reports, with defect images, positions, results and automatic 4-Point scoring. Criteria and report items for buyers are confirmed for the material and requirements.
What about price and deployment time?
Price and timing depend on material, line conditions and hardware. Proposals separate equipment, installation, software and support, explaining required reviews, costs and schedule.
I'd like to know how much my plant is losing first - where do I start?
Enter monthly claims and loss per claim in the calculator to explore annual loss and savings under your assumptions. Use the assessment questionnaire to share material and line information.
We'll check first whether it fits your line.
Tell us your material, working width, operating speed and current inspection method. We'll review the material/site checks and deployment scope together.